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Requirements and Development Trend of Magnetic Production Reactor for Chemical Production

1, magnetic reactor large volume, which is to increase production, reduce the quality of mass production between the error, reduce the cost of effective ways and development trends. Dye production with magnetic reactor domestic more than 6000L, other industries up to 30m ³; foreign dye industry has 20000 ~ 40000L, while other industries up to 120 m³. 2, magnetic reactor stirrer, has been developed from a single agitator to use a double agitator or external pump forced circulation. Abroad, in addition to equipped with a stirrer, the magnetic reactor body is still rotating along the horizontal line, thereby increasing the reaction rate. 3, to produce automation and continuous replacement of bulky gap manual operation, such as the use of program control, can guarantee stable production, improve product quality, increase revenue, reduce physical labor, but also to eliminate environmental pollution. 4, the magnetic reactor to rational use of heat, select the best operating conditions, strengthen the insulation measures to improve the heat transfer efficiency, so that heat loss to a minimum, heat or heat generated after the reaction is fully integrated. The application of heat pipe technology will be the future development direction.

Welcome to official website of Shandong Revive Technology！

Shandong Revive Technology Co.,Ltd.founded in 2010, is located in Yantai, a well-known Chinese tourism city. The Company has acquired the qualification for manufacturing pressure vessel A1 and A2 from Quality Supervision and Inspection and Quarantine (AQSIQ). The Company is dedicated to design, manufacturing and installation of chemical vessels; development and application of hydrometallurgy technology; design and service of packaged industrial gas solutions; development and manufacturing of magnetic transmission blender. The self-priming blender independently developed by the Company has national invention patent (Patent No. ZL201210550062.2 and Utility Model No. ZL201220706123.3). The Company has passed ISO9001-2000 International Quality Management System Certification.

Structural Characteristics of Material Automatic Feeding Device for Magnetic Reactor

The automatic feeding device of the magnetic reactor has a bracket, the silo is fixed on the bracket, the upper part of the silo is provided with a feed inlet, and a feeder is arranged at the bottom of the silo. The feeding device also includes a temperature measuring device, Measuring the temperature inside the reactor; and the discharge control device for comparing the temperature measured by the temperature measuring device with the set temperature of the reaction vessel and controlling the operation of the feeder according to the comparison result. Magnetic material reactor automatic feeding device can be based on the reaction temperature in the reactor for real-time tracking and feeding, the material is not easy to agglomerate, feeding uniform, accurate measurement, suitable for chemical and pharmaceutical fields need to add powder materials in the process to promote the application. The upper side wall of the reactor is equipped with a ring-shaped annular waterproof retaining ring with a channel, and the annular waterproof protective ring has a concrete concrete protective layer on each side. A number of drains are connected at the lower end of the annular waterproof retaining ring. The reactor water retaining ring protection device can effectively prevent the liquid and the reactor from contact with the waterproof protection ring to reduce the liquid on the reactor and waterproof protection at the corrosion, improve the life of the reactor and waterproof retaining ring. The discharge protection device of the magnetic reactor includes a cylinder, a discharge port provided on the lower side of the cylinder, a butt joint provided at the center end of the upper end of the cylinder, and an air outlet formed in the end face of the cylinder, And a resilient washer is provided on the upper end face of the columnar floating body, and the other end of the butt is connected to the bottom of the columnar floating body. Excessive protection device, not only temporary overflow, but also in a certain range to prevent overflow, feedback control feeding device or alarm signal.

Application of Domestic Polymerization Laboratory Reactor

Domestic polymer laboratory reactor in the domestic PVC production plant has been widely used in China's PVC industry play an important role in the development. According to preliminary statistics, by 2002, the domestic PVC laboratory reactor production plant polymerization laboratory reactor total capacity of about 13000m3, of which domestic laboratory reactor total capacity of about 11500m3, accounting for 78% of the total. 30m3 polymerization laboratory reactor once became China's PVC production unit of the main laboratory reactor type, with the scale of production equipment continues to expand, made 70m3 laboratory reactor to become the first choice for the new expansion of PVC devices. By the end of 2003, more than 20 sets of 70m3 laboratory reactors had been put into use in the domestic PVC production plant, and more than 70 units were being manufactured.

Characteristics and function of high pressure magnetic reactor

High-pressure magnetic reactor has the characteristics of high temperature, high pressure, high vacuum, high speed, suspension, high pressure, high pressure, high pressure, high pressure, Convection state, so that the reaction medium completely in a static state, safe for flammable, explosive, highly toxic, hydrogen, hydrofluoric acid and other harsh media efficient response.

Characteristics and Functions of Stirred High Pressure Magnetic Reactor

The high-pressure magnetic reaction kettle has the characteristics of static sealing, no leakage, no noise, no pollution, stable operation, simple operation, durability, and compact structure. Therefore, the high-pressure magnetic reaction kettle can completely keep the reaction medium in a static sealing state under high temperature, high pressure, high vacuum, high rotation speed, suspension, and convection conditions, and safely conduct efficient reactions with harsh media such as flammable, explosive, highly toxic, hydrogen, hydrofluoric acid, and so on.

Application of Domestic Polymerization Laboratory Reactor

Domestic polymerization laboratory reactors have been widely used in domestic PVC production plants, playing an important role in the development of China's PVC industry. According to preliminary statistics, by 2002, the total capacity of polymerization laboratory reactors in domestic PVC laboratory reactor production devices was about 13000m3, of which the total capacity of domestic laboratory reactors was about 11500m3, accounting for 78% of the total. 30m3 polymerization laboratory reactor has once become the main laboratory reactor type for PVC production plants in China. With the continuous expansion of the production plant scale, domestic 70m3 laboratory reactor has become the first choice for newly expanded PVC plants. By the end of 2003, more than 20 70 m3 laboratory reactors had been put into use in domestic PVC production plants, and more than 70 were under manufacturing.

Structural characteristics of automatic material feeding device for magnetic reaction kettle

The automatic material feeding device of the magnetic reaction kettle is provided with a support, and the silo is fixed on the support. The upper part of the silo is provided with a feeding port, and the lower part of the silo is provided with a feeder; The feeding device further includes a temperature measuring device for measuring the temperature in the reaction kettle; The discharge control device is used to compare the temperature measured by the temperature measuring device with the set temperature of the reactor, and control the operation of the discharge device based on the comparison results. The magnetic reaction kettle automatic material feeding device can track and feed materials in real time based on the reaction temperature in the reaction kettle. The material is not easy to agglomerate, the feeding is uniform, and the measurement is accurate. It is suitable for promotion and application in processes requiring the addition of powdered materials in the chemical and pharmaceutical fields. On the outer wall of the upper end of the reaction kettle, an annular waterproof protective ring with a channel is installed. Each side of the annular waterproof protective ring is provided with a polymer concrete protective layer. The lower end of the annular waterproof protective ring channel is connected with a number of drainage pipes. The waterproof protective device for the reaction kettle can effectively prevent the contact between the liquid and the reaction kettle and the waterproof protective ring, reduce the corrosion of the liquid to the reaction kettle and the waterproof protective ring, and improve the service life of the reaction kettle and the waterproof protective ring. The overflow protection device of the magnetic reaction kettle includes a cylinder, a drain port arranged at the lower side of the cylinder, a docking conduit arranged at the center of the upper end face of the cylinder, an air outlet arranged at the upper end face of the cylinder, a columnar floating body arranged directly below the docking conduit, and an elastic gasket used to seal the lower port of the docking conduit; Wherein one end of the docking conduit is connected to the overflow port of the reaction kettle, and the other end extends into the cylinder body; The elastic washer is arranged on the upper end face of the columnar floating body. The overflow protection device can not only temporarily store the overflow, but also prevent the overflow within a certain range, feedback control the feeding device or send an alarm signal.

Requirements and Development Trend of Magnetic Reactor in Chemical Production

1. Large volume magnetic reactor is an effective way and development trend to increase production, reduce quality errors between batch production, and reduce product costs. Magnetic reaction kettles for dye production are mostly below 6000L in China, and some in other industries reach 30m ³； In foreign countries, there are 20000 to 40000 liters in the dye industry, while other industries can reach 120 meters ³。 2. The agitator of magnetic reaction kettle has developed from a single agitator to a dual agitator or an external pump for forced circulation. In foreign countries, in addition to being equipped with an agitator, the magnetic reactor body is also rotated along a horizontal line, thereby improving the reaction speed. 3. Replacing cumbersome intermittent manual operations with production automation and continuity, such as adopting program control, can not only ensure stable production, improve product quality, increase revenue, reduce physical labor, but also eliminate environmental pollution. 4. The magnetic reactor utilizes heat energy reasonably, selects the best process operating conditions, strengthens thermal insulation measures, improves heat transfer efficiency, and minimizes heat loss. The residual heat or heat generated after the reaction is fully utilized. The application of heat pipe technology will be the direction of development in the future.

Crystallization Kettle Manufacturer: Briefly introduce crystallization kettle information for you

Crystallization kettle is a crystallization device that requires rapid cooling with cooling water or refrigerant water after mixing and reacting materials. The key links are the size of the intermediate layer, the structure of the mixer and the form of the material outlet, the high-precision polishing inside the tank, and the cleaning inside the tank. No dead angle requirements can meet the process conditions.